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HomeMy WebLinkAboutOrd 062-2003 Standard Spec. Public Works.pdfCITY OF ANNA ORDINANCE NO. 62-2003 AN ORDINANCE OF THE CITY OF ANNA, TEXAS ADOPTING THE NORTH CENTRAL TEXAS STANDARD SPECIFICATIONS FOR PUBLIC WORKS CONSTRUCTION THIRD EDITION; ADOPTING THE CITY OF ANNA ADDENDUM TO THE STANDARD SPECIFICATIONS AND ADOPTING THE CITY OF ANNA CONSTRUCTION GENERAL NOTES, CONTAINING A SAVINGS CLAUSE, CONTAINING A CONFLICT LIMITATION CLAUSE, AND CONTAINING A REPEALER CLAUSE. WHEREAS, the City Council of the City of Anna, Texas recognizes the need to provide a common framework for public works construction, and WHEREAS, the City Council recognizes adopting standard specifications will simplify the bidding process for both local governments and contractors, and WHEREAS, the City Council recognizes the need for some changes from the standards as published. NOW, THEREFORE, BE IT ORDAINED, BY THE CITY COUNCIL OF THE CITY OF ANNA, TEXAS: The Standard Specifications for Public Works Construction, Third Edition as adopted and published by the North Central Texas Council of Governments, a copy of which is on file in the office of the City Secretary, is hereby adopted by reference and designated as the Standard Specifications of the City of Anna, the same as though such specifications were copied at length herein. The Standard Specifications for Public Works Construction as adopted is amended by the City of Anna Addendum to the North Central Texas Council of Governments Standard Specifications for Public Works Construction. A copy thereof is attached to this ordinance as exhibit A. The City of Anna Construction General Notes is hereby adopted and a copy thereof is attached to this ordinance as exhibit B. If any section, subsection, paragraph, sentence, clause, phrase, or word in the ordinance, or application thereof to any person or circumstances, is held invalid by a court of competent jurisdiction, such holding shall not affect the validity of the remaining portions of the ordinance, and the City Council hereby declares it would have passed such remaining portions of the ordinance despite such invalidity. This ordinance shall not be construed so as to conflict with any superior law, including but not limited to the laws and statutes of the State of Texas and laws and statutes of the United States. 62-2003 Standard Spec.doc Page 1 of 23 0311 112003 All ordinances, parts of ordinances, resolutions, or policies of the City of Anna in conflict, or to come in conflict, with this ordinance are expressly repealed to the extent of such conflict. PASSED AND APPROVED THIS 1 lTH DA ATTEST: Wayne ~!cummin~s, City sec;etary ORD Standard Specdoc Page 2 of 23 Exhibit A CITY OF ANNA ADDENDUM TO THE NORTH CENTRAL TEXAS COUNCIL OF GOVERNMENTS STANDARD SPECIFICATIONS FOR PUBLIC WORKS CONSTRUCTION This addendum to the North Central Texas Council of Governments Standard Specifications for Public Works Construction, as amended, sets forth (by reference number) exceptions or requirements of the City of Anna and thereby takes precedence over any conditions or requirements of the Standard Specifications with which it is in conflict. The term "OWNER" shall refer to the City of Anna. The term "OWNER'S Representative" shall refer to the City 's Engineer or other duly authorized assistant, agent, engineer, inspector, or superintendent acting within the scope of the particular duties instructed to him. 1.21.1(e) MAINTENANCE BONDS The Contractor shall furnish the City of Anna with a Maintenance Bond fkom an approved surety company which protects the City against defective workmanship and materials for a period of two (2) years from the date of the final acceptance by the City. Where defective workrnanship andlor materials are discovered requiring repairs to be made under th~s guarantee, all such repair work shall be done by the Contractor at his own expense within five (5) days after written notice of such defect has been given to him by the City. Should the Contractor fail to repair leaks or correct such defective workrnanship andlor materials within five (5) days after being notified, the City may make the necessary repairs and charge the Contractor with the actual cost of all labor and materials required. The Maintenance Bond shall be in the amount of one hundred percent (100%) of the amount of the Contract. The Contractor shall execute the Maintenance Bond on the forms firnished or approved by the City. Insert the following between the third and fourth paragraphs: Neither such usage, as performed under this section nor the written statement of work still to be done shall be held in any way as an acceptance of said work or structure or any part thereof or as a waiver of any of the provisions of the specifications or the contract pending final completion and acceptance of the work. All necessary repairs and removal of any section of the work so put into use, due to the defective materials or workmanship or due to operations of the Contractor, shall be performed by the Contractor at his own expense. Add the following: Testing of all materials shall be performed by an independent testing laboratory acceptable to the City. The Contractor shall pay the cost of all material testing including the retesting of all materials which fail the required tests. Test reports of all materials tested shall be sent to the City. MEASUREMENT AND PAYMENT Only those items in the Proposal will be measured and paid for. All other items of work required to complete the project shall be considered subsidiary to the pay items in the proposal and no claims whatsoever for extra work for such subsidiary items will be considered. ORD 62-2003 Standard Spec.doc Page 3 of 23 0311 112003 RECORD DRAWNGS The Contractor shall furnish two (2) sets of prints and one milar reproducible drawings marked with the location of all water and sewer services, electrical cables and any changes in the plans to the City of Anna. The developers engineer shall also furnish record drawings in AutoCAD format. 2. I. 1 (c)(4) Add the following after the first paragraph: No more than 40% difference shall be retained between any two consecutive sieves. 2.10.l(b) Add the following: All supplied extra material to make systems operational must be shown on "As- built" drawings with copies provided to the City. The following materials may be used only with prior special permission by the City : 2.12.5(~)(1) Bolts for flanges shall be stainless steel unless the flange and the bolts are completely encased in at least two inches of wire reinforced mortar. Section 2.12.1 2.12.2 2.12.4 2.12.7 2.12.12 2.12.16 2.12.22 2.12.23 2.12.24 2.12.26 2.12.5(~)(2) Mortar for Joints Material Clay Sewer Pipe Concrete Sewer Pipe, Non-reinforced Reinforced Concrete Sewer Pipe (for sanitary sewers) Gray Cast Iron Pipe and Fittings ABS and PVC Composite Pipe for Sanitary Corrugated Metal Pipe Polyethylene Sewer Pipe Fiberglass Sewer Pipe Polyethylene Drainage Pipe Polyethylene Pressure Pipe A. Inside of joint - one part portland cement and two parts washed sand. Add only enough water to form a zero slump mixture. Mix in a mechanical mixer to a uniform consistency. B. Outside of joint - one part portland cement and two parts washed sand. Add enough water to make the mixture flowable. Mix in a mechanical mixer to a uniform consistency. 2.12.5(~)(3) Dielectric Bushings, Sleeves and Washers ORD 62-2003 Standard Spec.doc Page 4 of 23 A. The dielectric bushings and sleeves shall be made from a nylon molding compound or a nylon-base, Grade N-1, laminated thermosetting material. Washers shall be made from linen or fiber reinforced thermosetting plastics. B. The insulation for each bolt in the bolt circle shall be 1/32" thick and shall be in length equal to the thickness of the two steel flanges and the 118" thick insulating gasket. They shall fit the bolts snugly. C. The insulating fiber reinforced plastic washer shall be of the same diameter as the steel washers furnished with the bolt set and shall be 3/32" thick. 2.12.5(~)(4) Apply mortar support rings on at least ten (10') foot centers on all pipe to be placed in encasement pipe to prevent the pipe from resting on the bells. 2.12.5(g)(2) Design Criteria - Pre-stressed Concrete Cylinder Pressure Pipe The pipe manufacturer shall design the pipe to withstand the design pressure and support the trench loads with the embedment type (including the bedding angle) shown on the plans. All design shall be performed according to the Applicable Standards and according to generally accepted engineering procedures. Submit design calculations to the Engineer for review before manufacturing pipe. The following values shall be used in designing the pipe: A. Unit weight of soil (w) = 125 lb. per cu ft. B. Coefficient of friction between backfill and trench wall (Kp' = 0.1 10) C. Bedding angle - a = 30' Unless otherwise noted, pipe shall be designed for a pressure of 150 p.s.i. 2.12.5(h)(2) Design Criteria - Pretensioned Concrete Pressure Pipe A. The pipe manufacturer shall design the pipe to withstand the design pressure and support the trench loads with the embedment type (including the E') shown on the plans. All design shall be performed according to the Applicable Standards and according to generally accepted engineering procedures. Submit design calculations to the Engineer for review before manufacturing pipe. The following values shall be used in designing the pipe: 1. Unit weight of soil (w) = 125 lb. per cu. ft. 2. Coefficient of friction between backfill and trench wall (Kp' = 0.1 10) 3. Modulus of soil reaction - E' = 100 Unless otherwise noted, pipe shall be designed for a pressure of 150 p.s.i. B. The manufacturer may use only 25% of the calculated composite moment of inertia of the pipe wall for P-303 pipe. The pipe shall be capable of supporting the trench loads with superimposed H-20 wheel load. 2.12.56) Add: Repair or replace pipe or fittings with the following imperfections as directed by Engineer: ORD 62-2003 Standard Spec.doc Page 5 of 23 1. A piece broken out of the pipe. 2. Any crack extending entirely through the barrel of the pipe or to the steel cylinder or rods. 3. Any shattering or flaking of concrete at a crack. 4. Any excessive surface cracking due to temperature conditions. The pipe supplier shall control these cracks by adequate concrete mix, curing or preservation of moisture in pipe interior during yard storage and shipment to jobsite. 2.12.8(d) All ductile iron pipe and fittings shall be sheathed with polyethylene film and tape per section 2.9.5. 2.12.8(e) Add the following: Bolts for buried flanged ends shall be stainless steel unless encased in mortar. Fittings shall be cement mortar coated with a seal coat in accordance with AWA C-104 and sheathed in polyethylene film and tape per Section 2.9.5. Compact ductile iron fittings may not be used. 2.12.8(i) The embedment to be used for ductile iron pipe shall be Class D+ unless otherwise specified. 2.12.20(b) Polyvinyl Chloride (PVC) Water Pipe. PVC pipe shall have a pressure class of 150 psi, be minimum thickness DR 18. 2.12.20(d) Fittings shall be sheathed in polyethylene film and tape per section 2.9.5. 2.12.20(g) The embedment to be used for PVC water pipe shall be Class C+ unless otherwise noted. The bolts and nuts for direct buried flanges shall be Type 3 16 stainless steel. 2.12.25 Copper Water Service Tubing. a. Copper water service tubing shall be type K copper per Section 2.18. b. Embedment for copper water service tubing shall be Class D+ except as otherwise noted. c. Service fittings for copper water service tubing shall be as follows: i. Corporation Stops - Mueller HI5000 or pre-approved equal by City. ii. Angle Stops for Single Water Services - Mueller H-14255, or pre-approved equal by City. ORD 62-2003 Standard Spec.doc Page 6 of 23 Special Requirements for Water Service Taps on PVC Water Pipe a. Direct tapping of PVC pipe will not be permitted. b. Taps may be made on PVC pipe using the following devices at the Contractor's option. c. Service Saddles - Mueller Series 16100 double strap bronze. Any other service saddle must be submitted to the Engineer for approval before installing. d. Main Line Fitting - Taps may be made in a mechanical joint plug installed in the branch of a tee. e. All Water Services shall be marked on the end of services with a blue plastic tape with the word "Water" stamped thereon. f. After the completion of paving, all water deadheads shall have a meter box installed by the Contractor. The type of meter box shall be approved by the City. The following valves types shall be used unless special permission is given to do otherwise: Delete references to zinc coated steel bolts. Bonnet bolts shall be stainless steel. Section 2.13.1 2.13.2 2.13.3 2.13.4 2.13.5 Change third paragraph to read "Steel sleeves shall be restricted to use on pipe sizes 20" and larger and subject to the following additional specifications:" Material Gate Valves (AWWA C 500) 14" through 48" Air Valves Brass Wheel Valves 3" and smaller Butterfly Valves 16" and larger Resilient Seat Gate Valves (AWWA C 509) 4" through 12" Add: "Valves shall be sheathed in polyethylene film and tape per Section 2.9.5." Delete split-V packing. Discs shall be epoxy coated. The interior of the valve shall be epoxy coated. Valves shall be Class 150-B unless otherwise noted. Unless otherwise noted, valves for direct burial service shall have mechanical joint ends and exposed valves shall have flanged ends. Add: (3) Operator shall be located on the side of the valve, suitable for buried service. (4) Manufacturing Experience - Five (5) years minimum manufacturing experience is required. ORD 62-2003 Standard Spec.doc Page 7 of 23 2.13.4(d)(l)(D) Add: Operator shaft extensions are required and shall be stainless steel. Shafts shall be of sufficient length to bring operating nut to within 2" of the bottom of the valve cover. 2.13.4(h) Valves and operators shall be sheathed in polyethylene film and tape per Section 2.9.5. All machine bolts shall be stainless steel. 2.13.5 Resilient Seat Gate Valves a. General Description - All gate valves 4" through 12" NPS shall conform to the AWWA standard for Resilient Seated Gate Valves, 3 through 12 NPS, of Water and Sewage Systems, AWWA Standard C509, except for changes or specified alternatives as detailed in this section of these specifications or as shown on the plans or in the contract specifications. All valves 4" through 12" shall be iron body, non-rising stem, resilient-seated gate valves. b. Stuffing box bolts and nuts shall be stainless steel. c. Drawings - The manufacturer shall have on file with the City, for approval, a detail drawing of each type and size of valve to be furnished under these specifications. Offerings having exceptions or modifications to these specifications must be accompanied by new detailed drawings and statement of changes effected. Failure to meet these requirements shall be sufficient cause for rejection. d. Ends - Valves shall have flanged, push-on, or mechanical-joint ends, or any combination of these as may be specified. Bolts for mechanical joint ends shall meet ASTM A-325 (Type 3). Bolts for direct buried flanges shall be stainless steel. e. All bonnet bolts and nuts shall be stainless steel. f. Stuffing Boxes - A minimum of two (2) O-rings shall be used in stuffrng box. Packing shall not be used. g. Hand Wheels and Operating Nuts - All valves 2" (5.1 cm) in diameter and above shall be nut operated unless otherwise shown or specified. All operating nuts shall be ductile iron or cast iron. Handwheels shall be furnished only when called for on plans or in the contract specifications h. All valves shall open by turning counterclockwise. I. Tests - All valves shall be tested by the manufacturer in accordance with AWWA Standard C500. Any leaking at the test pressure through any casting or between the b~onze ring and the cast iron body shall cause the said casting to be rejected. No plugging or patching to stop any leakage shall be allowed. 11. Inspection and Rejection - When requested by the City, the Contractor shall furnish test coupons on each heat of ferrous or nonferrous metal going into the valves. Such specimen shall be furnished upon sworn affidavit by the manufacture. When requested at any time, notarized reports of physical tests performed on material used in the manufacture of valves furnished hereunder shall be provided. ORD 62-2003 Standard Spec.doc Page 8 of 23 Such reports or coupons fiunished shall be identified by purchase order or contract. The material shall also be identified as to location within the valve and specification or composition. Valves may be rejected for failure to comply with all of the requirements of these specifications. i. Valve Seats - Resilient seats shall be applied to the gate. The seating surface in the body of the valve shall be machined and shall be metallic. Resilient seats shall be secured to the gate mechanically by stainless steel screws. j. Valves shall be sheathed in polyethylene fdm and tape per section 2.9.5. k. Valves shall be Mueller. Fire hydrants shall be Mueller Super Centurion 250. Scissor type main valves are not acceptable. All accessories for mechanical joint hub shall be attached to foot when shipped. All mechanical joint gland bolts and all bolts located below finished grade, shall be high strength, low alloy, corrosion resistant steel, and shall conform to ASTM Designation A 325, Type 3 or type 3 16 stainless steel All hydrants shall be equipped with: Two hose nozzles 2 1/2" in (6.4 cm) nominal I.D. National Standard Fire-Hose Coupling Screw Thread. One Pumper nozzle 5" nominal I.D. National Standard Thread. Two or more non corrosive outlets for drainage shall be provided in the base or barrel or between the base and barrel of the hydrant. The outlet shall be an integral part of the drain valve. Drain rods independent of the main stem shall not be accepted. Direction to open shall be counter-clockwise. The operation nozzle cap nuts shall be 1-112 in. point to face at base and 1-114 in. point to face at top. A weathercap or shield shall be furnished to protect the opening between the operating nut and the top of the bonnet. Replace paragraph 2.14.4 with the following: Breakable type hydrants shall be furnished. (a) Definition A breakable type hydrant is one that will break at the design point and is repaired by replacing the stem coupling and bolting the head back on to the standpipe. The whole repair shall not require any excavation or any work on the seat valve. ORD 62-2003 Standard Spec.doc Page 9 of 23 (b) Standpipe Breakable parts of standpipe shall be located at the base of the head assembly. These parts shall be of the breakable flange type, or integral flange with sawed bolts or breakable nuts. Breakable flanges screwed to the standpipe will not be accepted. Flanges shall be designed so that an end wrench can be used on the nuts and bolts. Two piece standpipes are not permitted. (c) Stem Provision shall be made in the design of the stem to disconnect the stem from the hydrant parts above the standpipe break point. Provision shall be made for an automatic travel stop to prevent the hydrant from being opened. Travel stop may be in the form of a stop-nut or a positive stop against the base of the hydrant shoe. (d) Breakable or Sleeve Type Couplings If breakable or sleeve type couplings are used they shall have sufficient torsional strength such that the torsional failure of the stem will occur at some point other than at the coupling. Design of the coupling shall be such that when the coupling is broken no parts will come loose and fall into the hydrant barrel, and the break will not occur through the pins or bolts holding the coupling to the stem. (e) Blocking Requirements The foot of the hydrant shall be designed with surfaces for placement of temporary thrust blocking and weight support. The area provided for temporary thrust blocking shall be opposite the center line of the inlet waterway. Main valve seats shall be of such design that incorrect positioning is impossible and that the threads will be adequately guided into position. Arrangements shall also be made to hold the main valve gasket in place during assembly. The main valve shall be made of bronze and threaded into a bronze retainer ring or it may be threaded into a heavy bronze bushing in the hydrant base. Any flanges shall have a minimum thickness of 718 in. (2.2 cm). Bolt hole edge distance shall be sufficient to provide full support for the bolt head and nut. All hydrants shall be capable of being extended to accommodate future grade changes without excavation. Hydrants shall have breakable type stem couplings installed at the ground line flange. Extension of this type hydrant shall be made by adding at the ground line flange, a new coupling and stem section equal to the length of the extension. Stem extensions made by adding new section of stem to the threaded section of the stem at the top of the hydrant will not be accepted. A copy of an independent certified testing laboratory test results shall be submitted regarding the flow data from hydraulic tests for head loss through the hydrant. Hydrants closing against the flow or with the flow must have any stem threads protected against contact with the water. This protection can be in the form of cap nuts or lower valve washers. Cap nuts shall be locked in place to prevent loosening by normal operation of the fire hydrant. ORD 62-2003 Standard Spec.doc Page 10 of 23 0311 112003 If cap nuts are provided, they can be made of either bronze or ductile iron. If ductile iron cap nuts are used, a gasket must be provided to prevent seepage of water from contacting stem threads. Nozzle outlets shall not be of the lead-in type. Nozzles shall be screw-in or breach lock type and safeguarded against blowing out. A pin or other approved method shall be employed to prevent the outlet nozzle from turning or backing out. Add the following at the end of the second paragraph: "Valve must have a positive stop to prevent damage to brass ball over opening." Compression fittings shall not be used. Joints shall have trapped O-ring rubber gaskets in accordance with Item 2.12.4(c). Fiberglass manholes may be used only with special permission of the City. Add the following: Density tests shall be performed by an independent testing laboratory and paid for by the Contractor. One Density test shall be performed for each 300 C.Y. of embankment at a location selected by the City. The City may perform additional density tests at his expense. Density tests which fail shall be retested at the Contractor's expense. The minimum density for embankments subjected to vehicular traffic is 95% at 0 to 4% above optimum moisture in accordance with method Tex 1 13 E. Subgrade Testing All tests for subgrade shall be performed by an independent testing laboratory and paid for by the Contractor. One density test and Atterberg test shall be performed for each 100 linear feet of pavement. Change the density required from 92% to 95%+. Flexible Base Testing All tests for flexible base shall be performed by an independent testing laboratory and paid for by the Contractor. One density test and Atterberg test shall be performed for each 100 linear feet of pavement. Unless otherwise noted, lime treatment applied to pavement subgrade shall be at a rate of not less than 6% of the subgrade dry weight. Where lime treatment is used under flexible pavement, the amount of lime shall not be less than the greater of: 6% of the subgrade dry weight or that percentage of lime determined from a lime series test performed by an independent testing lab. The lime series test shall determine the amount of lime required to reduce the plasticity index to 15 or less. The Contractor shall pay for the cost of the lime series. Dry placing of lime is allowed only with special permission of the City. Add the following: One gradation test shall be performed for each 100 linear feet of pavement which receives lime treatment. The gradation test shall be performed by an independent ORD 62-2003 Standard Spec.doc Page 11 of 23 testing laboratory. The City shall select the location of each test. The cost of testing shall be borne by the Contractor. Add the following: One density test shall be performed for each 100 linear feet of pavement. The density test shall be performed by an independent testing laboratory. The City shall select the location of each test. The cost of testing shall be borne by the Contractor. Portland cement treatment of base and subgrade may be used only with special permission of the City. 4.8 Asphalt treatment of subbase may be used only with special permission of the City. 5.8.2(e)(l) Expansion joints shall be spaced at not greater than 600 foot centers. Expansion joints are required across the entire pavement width on all sides of an intersection. 5.8.2(e)(2) Construction joints (sawed dummy joints) shall be spaced both transversely and longitudinally on 20 foot centers. Longitudinal joints are not required on pavement 20 feet wide or less. 5-8.2(g)(2) Add the following: When the temperature of the air is above 85' F., an approved retarding admixture shall be used in the concrete mix. A stamp or die shall be used to mark on the face of the curb or edge of pavement, the location of all of the following facilities: Facility Marking Water Valve San. Sewer Service For water valves, the bottom of the "V" shall point in the direction of the valve. The stamp or die shall be approved by the City. Contractor shall submit copies of a concrete mix design and aggregate gradation in accordance with general requirements in the specifications. Testing of concrete pavement strengths shall be performed by an independent testing laboratory acceptable to the City and paid for by the Contractor. The Contractor shall furnish all materials, equipment and labor required to perfom all concrete tests including but not limited to slump, air content and concrete test beams. Minimum pavement compressive strength shall be 3600 psi at 28 days for all streets, curbs, gutters and alleys unless otherwise noted. Air content shall be 3-5%. Add: The Owner will pay for ninety (90%) per cent of the actual quantity of pipe which has been installed and backfilled until such time that the right-of-way is finish graded, and cleaned up. Such payment for pipe installed is additionally subject to the project retainage. 6.1.12 Add the following: ORD 62-2003 Standard Spec.doc Page 12 of 23 All construction water shall be furnished at standard commercial rates by the City from the nearest convenient City main. A water meter shall be used to determine the amount of water used. The Contractor may rent water meters from the City or furnish his own meters at the choice of the City. If City water is unavailable, Contractor shall be responsible for purchasing water from a local supplier or another city. The City reserves the right to designate the time of day in which water can be withdrawn from City mains. Where pipelines and conduits are placed in existing lawns or landscaped areas, remove and replace topsoil sod and other plants and guarantee the survival of all plants so replaced. Removal and separation of topsoil is required unless otherwise noted. Finished grade shall be - + 0.1 feet of original grade unless otherwise noted. The Contractor is responsible for removing and disposing of all excess excavated materials. Such materials may not be left on public right-of-way or adjacent property without written permission to do so. EXCAVATIONS, TRENCHING AND SHORING All trenches excavated within the city limits of Anna, Texas shall be excavated in accordance with OSHA standards. TRENCH SAFETY a. After award, the Contractor shall submit to the Owner five (5) sets of a trench excavation plan. This excavation plan must be designed and sealed by a professional engineer registered in the State of Texas with professional experience in Soil Mechanics. b. The Contractor is responsible for obtaining borings and soil analysis as required for plan design. The trench excavation plan shall be designed in conformance with OSHA standards and regulations. c. No trenching in excess of 5 feet below existing grade will be allowed until this plan is reviewed. Any changes in the trench excavation plan after initiation of construction will not be cause for extension of time or change order and will require the same review process. The Contractor accepts sole responsibility for compliance with all applicable safety requirements. d. The review is only for general conformance with OSHA safety standards and review of the trench excavation plan does not relieve the Contractor of any or all construction means, methods, techniques and procedures. Any property damage or bodily injury (including death) that arises from use of the trench excavation plan, from Contractor's negligence in performance of contract work, or from City 's failure to note exceptions to the excavation plan shall remain the sole responsibility and liability of the Contractor. Add: The Contractor shall guarantee the backfilling of excavation and trenches against excessive (as determined by the Engineer) settlement for a period of one year after the final completion of the contract under which the work is performed. Make all repairs or replacements necessary by settlement including refilling and compacting the upper portion of the ditch and repairing broken or settled pavements within thirty (30) days after notice from the Engineer or City. 6.2.9(b)(l) Add: Excavations within five (5') feet of pavement shall be considered to be influenced by vehicular traffic. ORD 62-2003 Standard Spec.doc Page 13 of 23 The moisture content shall be 0-4% above optimum moisture. 6.2.9(b)(7) Density tests shall be performed by an independent testing laboratory and paid for by the Contractor. One density test shall be performed for each 250 L.F. of backfill placed at a location selected by the City. The City may perform additional density tests at their expense. Density tests which fail shall be retested at the Contractor's expense. 6.2.9(~)(15) Change "select material" to "granular material" 6.4.3(b) The maximum vertical deviation from the plan grade for sanitary sewer lines shall be 1 / 2 inch per 10 feet. Reverse grades will not be permitted. Casing spacers shall be used to install carrier pipe inside the encasement pipe except where pipe jacks specifically are called for. Casing spacers shall be projection type totally non-metallic spacers constructed of preformed sections of high-density polyethylene. Spacers shall be IS0 9002 certified for strength and quality. Projection type spacers shall be RACI type spacers by Raci Spacers North America Inc. Casing spacers shall use double backed tape, provided with the spacers, to fasten tightly onto the carrier pipe so that the spacers do not move during installation. Casing spacers shall have a span of approximately 5-10 feet dependent on the total load anticipated with the pipe full of liquid. On sewer pipe, the maximum span should not exceed 6 1/2 feet to prevent sagging of the carrier pipe. The maximum load shall not exceed the load limits per spacer recommended by the manufacturer. Spacers shall have the maximum O.D. provided by the manufacturer that will fit inside the casing or liner. The minimum height shall be that which clears the pipe bell or as otherwise indicated on plans. 6.4.3(d) In the fust sentence of the seventh paragraph - after "tunnel lining shall be" add "backfilled with Class B concrete or grouted per ASTM (2476. No concrete or grout shall be". 6.4.3(f) Gravity sewer lines shall be completely encased in grout. Before placing grout, the Contractor shall install hold-down jacks of a design and spacing as recommended by the pipe manufacturer. Light weight grout may be used. 6.5.l(b)(1)&(2) Delete both paragraphs. 6.5.2(c) Add: "(c)(l) Measurement of Reinforced Concrete Pavement." Replacement of the reinforced concrete pavement shall be measured at the specified trench width plus 2 feet, thickness in inches and length in linear feet. Additional reinforced concrete pavement ordered by the City to be placed will be measured as the thickness in inches; and length and width in linear feet." Add: "If the limiting ditch width occurs within 3 feet of an expansion joint, construction joint, or dummy joint, the City may order the pavement removed and replace to the existing joint." Replacement of the reinforced concrete pavement shall be the thickness measured in inches, specified ditch width plus two feet, and the length measured in linear feet. Additional reinforced concrete pavement ordered by the City to be placed will be measured as the thickness in inches, and the length and width in linear feet. 6.7.l(c) Pipe must be swabbed clean prior to placing in the ditch. ORD 62-2003 Standard Spec.doc Page 14 of 23 6.7.2(c) Visual inspection of sanitary sewers is required. The contractor shall furnish one copy of the video tape of the sewer inspection in VHS format to the City. 6.7.2(g) Deflection testing shall be performed not sooner than 30 days from date the backfill is completed. 6.7.2(i) Fiberglass manholes may be used only with special permission of the City. Brick manholes shall not be used. 6.7.2.(i)(l) Throughout this section, change "Type 'F"' to read "Class 'F' with limestone course aggregate and silica sand." 672(i)(l)(A) Add the following: Wall thickness will be as follows: Diameter Wall Thickness 72" 7" 672(i)(l)(B) Tongue and groove with premolded joint sealing compound will not be permitted. 6.7.3(b) Polyethylene wrap meeting Section 2.9.5 is required for all cast iron and ductile iron pipe, fittings and valves. 6.7.3(c) Add: Installation of Concrete Pressure Pipe a. Pipe Laying 1. Install pipe and fittings at the locations shown on the plans. Lay pipe to the grade shown on the shop drawings which have been reviewed by the Engineer and released for construction. The Contractor shall establish the grade in the trench from grade stakes set by the Engineer. Use a string line or laser set on the centerline of the ditch to establish trench and pipe grades. 2. Minor deflections in the line may be made by unsymmetrical closure of pipe joints; however, the maximum pull shall be 314" for sizes twelve (12") inch through twenty-one (21") inch and one (1") inch for sizes twenty-four (24") inch through forty-eight (48") inch. Beyond these limits use short pipe sections, beveled joints or angle adaptor to make necessary line and grade changes. 3. Lay pipe and fittings on specified bedding so as to be uniformly supported along its entire length. No "blocking up" of pipe or joints will be permitted. Provide bell holes to allow making the exterior joint. 4. Keep the pipe clean during the laying operation and free of all sticks, dirt and trash, and at the close of each working day, seal the open end of the pipe against the entrance of all objects, especially water. b. Pipe Jointing ORD 62-2003 Standard Spec.doc Page 15 of 23 0311 112003 1. After the subgrade and embedment materials have been placed and the length of pipe has been placed in the trench, true to line and grade, thoroughly clean the bell and spigot by brushing and wiping. 2. Lubricate the rubber gasket and the inside surface of the bell with a lubricant approved by the pipe manufacturer. Snap the rubber gasket into the spigot ring groove to equalize circumferential distribution of the gasket. For pipe 18" and smaller, butter the end bell with mortar such that when the joint is made up, the mortar will completely fill the recess in the inside surface of the pipe at the joint. After the joint is engaged, clean the inside of the joint with a swab. Mortar the inside of joints of pipe eighteen (18") inches and larger by applying mortar to the annular space by hand after the joint is made up and hand troweling the mortar smooth. 3. Force the spigot into the bell by use of a choke chain or chain and ratcheting hoist. Do not use a backhoe or other excavating machinery to force the spigot into the bell. After the spigot is forced into the bell of the adjacent pipe, the inside recess between the ends of the pipe shall have a maximum opening of 1" and a minimum opening of 114". 4. Mortar the exterior surface of the joint by placing a joint wrapper around the pipe, using a band crimping tool. The joint wrapper shall be seven (7") inches minimum width and be hemmed on each side with steel bands. It shall encircle the pipe, leaving an opening at the top to allow placing mortar. Joint wrappers shall be the type and quality recommended by the pipe manufacturer. 5. Pour liquid grout in the top of the joint wrapper in a continuous operation until the grout is completely around the pipe. During the filling of the wrapper, rod the mortar to eliminate voids. 6. Apply a one (1") inch coating of portland cement mortar on all exposed steel on fittings or specials. Allow the coating to take an initial set. Wrap the mortar coating in steel wire mesh and apply a second one (1") inch coating of mortar. Immediately after the mortar has set, cover the mortar with damp earth or burlap to prevent rapid moisture loss. c. Cutting of Pipe Field cutting of pipe will not be permitted except with special permission of the Engineer. d. Reaction Blocking and Anchorage 1. Block, anchor or harness all piping subject to internal pressure to preclude separation of joints. Provide suitable reaction blocking, anchors, harnesses or other acceptable means for preventing movement of pipe caused by internal pressure for all unlugged bell and spigot or all-bell tees, Y-branches, bends deflecting 11-114 degrees or more, and plugs. 2. Extend 2000 psi concrete blocking from the fitting to solid undisturbed earth and install so that all joints are accessible for repair. The bearing area shall be as shown on the plans. 3. If adequate support against undisturbed ground cannot be obtained, install metal harness, anchorages consisting of stainless steel rods, bolts and washers across the joint and securely anchor to pipe and fitting or install ORD 62-2003 Standard Spec.doc Page 16 of 23 0311 112003 other adequate anchorage facilities to provide necessary support. Should the lack of a solid vertical excavation face be due to improper trench excavation, the entire cost of furnishing and installing metal harness anchorages shall be borne by the Contractor. Welding of joints will not be permitted without special permission of the Engineer. 4. Protect from corrosion all steel clamps, rods, bolts and other metal accessories used in reaction anchorages or joint harnesses subject to submergence or in direct contact with earth and not encased in concrete with two inches of wire reinforced field applied mortar cured with wet burlap bags. e. Insulation of Dissimilar Metals Fumish and install dielectric bushings, sleeves and washers between concrete steel cylinder pipe and cast iron pipe, ductile iron pipe or any dissimilar metal. Also fbrnish dielectric bushings, sleeves and washers on all blind flanges. Underground marking tape shall be installed 6"-12" above the top of all PVC water pipe. Marking tape shall consist of a 0.5 inch thick layer of aluminum foil bonded between two pieces of polyethylene film. The total thickness of the marking tape shall be not less than 5.5 mils thick nor less than 2 inches wide. Marking tape shall be blue in color and have the wording "Caution Water Line Buried Below" displayed prominently and continuously along the tape. The ends of the marking tape shall be brought up inside each main line valve box. 6.7.3(1)(2) Add the following: Taps and blow-offs for testing and disinfection purposes on all contracts will be installed by the Contractor, at locations specified by the City, and shall not be paid for separately but shall be included in the appropriate bid item. Upon completion of the testing and purification the Contractor shall return to the job site and remove the blow-off down to the corporation stop. He shall leave the corporation stop and backfill, replacing all pavement. Removal of blow-off shall include all labor, materials, tools, equipment and incidentals necessary to complete the work, including excavation, disposal of surplus materials and backfill and shall not be paid for separately but shall be included in the appropriate bid item. 6.7.3Cj)(l)(A)(2) Add the following: The two sections or halves type saddle may only be used on PVC pipe. Single strap clamps will not be permitted on any type pipe. 6.7.3(j)(l)(B) Only soft copper (Type K) tubing will be allowed and a curb stop will be required in lieu of a brass gate valve. 6.7.36)(2) Direct tapping of cast iron and ductile iron pipe will be 314" and 1" only. 6.7.3(k)(2) Add: All valve stacks shall be of cast iron pipe or PVC pressure pipe and of one continuous piece to the finished grade. Furnish and install stainless steel valve operator extensions when operating nut is more than four (4') feet below finished grade. 6.7.3(m)(2) Fire hydrants shall be braced and blocked on concrete slab or stone slab not less than 4" thick unless in sound rock trench. Above grade, fire hydrants shall be painted as follows: ORD 62-2003 Standard Spec.doc Page 17 of 23 a. Power tool clean all surfaces to receive paint to remove all dirt, oil and other contaminants. b. Apply two coats of aluminum paint. c. Color of the coatings for the bonnet of the hydrant shall be based on the largest size line within 75 feet horizontally from the hydrant according to the following table: d. Urethane paint shall be equal to Carboline 134 or Sherwin Williams B65 Line Size 4" 6" 8" 10" & Larger A Blue Stimsonite, Fire-Lite reflector (or approved equal) shall be placed in the center of the street opposite fire hydrants. Color Red (Urethane) Red (Urethane) Blue (Urethane) Yellow (Urethane) 6.7.3(m)(3) Blocking shall be included in payment for fire hydrants and shall not be paid separately. 6.7.3(n) All fittings and valves shall be fitted with mechanical joint restraint devices as manufactured by EBAA Iron Works. "Meg-a-lug" restraint systems shall be used for ductile iron pipe and "2000PVU restraints shall be used for PVC pipe. 6.7.3(0)(1) Bullheads are not allowed. 6.7.3(r)(2) Blocking will not be measured and paid for as a separate pay item but is subsidiary to water conduit installation. 6.7.3(s) The Contractor shall furnish all labor, materials and equipment to purge, disinfect and test the completed waterline. Bacteriological test samples shall be collected and tested by an independent testing laboratory approved by the City. The cost of testing shall be borne by the Contractor. 6.7.3(t)(2) Tongue and groove pipe with pre-molded joint sealing compound will not be allowed for manholes. 7.1.3(b) Add the following: 2000 psi concrete will be used in inaccessible locations when a mechanical device cannot compact to required densities and as directed by the City, i.e.: under pipes, road washouts, under paving, etc. Backfill shall be placed and compacted in not greater than 6" layers. The minimum backfill density shall be 95% at 2 to 4% above optimum moisture for all backfill subject to vehicular traffic. All other backfill shall be placed at a density equal to adjacent, undisturbed soil. Backfill density tests shall be determined in accordance with ASTM D698 by an independent testing laboratory selected by the Contractor and acceptable to the City. The Contractor shall pay for all costs of testing backfill densities. One density test shall be performed at each location for each 300 C.Y. of backfill placed. The location of the backfill test shall be selected ORD 62-2003 Standard Spec.doc Page 18 of 23 0311 112003 by the City. The City may perform additional backfill density tests at his expense. The Density tests which fail shall be retested at the Contractor's expense. All structural concrete shall be Class C. Add the following: Testing of structural concrete strength shall be performed by an independent testing laboratory acceptable to the City and paid for by the Contractor. The Contractor shall furnish all materials, equipment and labor required to perform all concrete tests including but not limited to slump, air content and concrete test beams or cylinders. Add the following to the f~st paragraph: No water or dry cement shall be added to surface of concrete for ftnishing. Pneumatically Placed Concrete may be used only where specifically called for on the plans or where special permission has been obtained from the City. All concrete for sidewalks and driveways approaches shall be Class A with an air content of 3-5%. Reinforcement is required in all driveways and walks. Reinforcing shall be #3 bars at 18" each way for both driveways and sidewalks. Reinforcing shall be supported by bar chairs. All concrete for medians shall be Class A with an air content of 3-5%. All concrete for headers shall be Class A with an air content of 3-5%. All concrete for concrete steps shall be Class A with an air content of 3-5%. All concrete for retaining walls shall be Class C. Delete the entire fifth paragraph beginning with "Unless otherwise specified ....." Delete the last sentence in the paragraph and replace with: The Contractor shall locate the position of work according to plans. Measurement of rip-rap will be based on specified trench width plus 2 feet. In the event of excessive excavation, the Contractor will be required to rip-rap the entire excavation plus 1 foot on both sides at his expense. OTHER PROVISIONS: 1. Measurement and Payment Only those items in the Proposal will be measured and paid for. All other items of work required to complete the project shall be considered subsidiary to the pay items in the proposal and no claims whatsoever for extra work for such subsidiary items will be considered. 2. Record Drawings The Contractor shall furnish two (2) sets of prints of the drawings marked with the location of all water and sewer services, electrical cables and any changes in the plans to the Engineer. 3. Concrete Class ORD 62-2003 Standard Spec.doc Page 19 of 23 Unless otherwise noted or specified, concrete shall be Class C. 5. Street Signs All street signs and hardware shall be purchased from or be as specified by the City of Anna. Where possible, all street signs shall be mounted on light standards. Where signs cannot be mounted on light standards, signs shall be mounted on 2" nominal diameter Schedule 40 hot dipped galvanized steel pipe posts. Post lengths shall be 12'-0" for street identification signs and be 10'-0" long for traffic control signs. 6. Pavement Striping Pavement markings and striping shall be hot applied thermoplastic road striping compound equal to Cata-Them as manufactured by Cataphote, Inc., Jackson, Mississippi. Striping compound shall be placed on a clean substrate in strict accordance with the manufacturer's recommendations. Reflective glass beads shall be applied to the fluid compound. Glass beads shall meet TxDOT specifications regarding material and application. ORD 62-2003 Standard Spec.doc Page 20 of 23 Exhibit B CITY OF ANNA CONSTRUCTION GENERAL NOTES GENERAL 1. All construction shall be in accordance with the latest revision of the North Central Texas Council of Governments "Standard Specifications for Public Works Construction" including the "Standard Drawings" therein and the City of Anna's addendum thereto. 1. Before beginning construction, the contractor shall prepare a construction sequence schedule. The construction schedule shall be such that there is the minimum interference with traffic along or adjacent to the project. 2. Construction may not be begun earlier than 7:00 A.M. on weekdays nor continued after dark without prior permission from the City of Anna. Construction on Saturday may not be begun before 8:00 A.M. and work on Sunday is prohibited without special permission. 3. Utilities shown on the plans were taken from field surveys and information provided by the utility companies. The completeness and the accuracy of this data is not guaranteed. The contractor is responsible for verifying the location of all underground utilities and structures and protecting them from damage during construction. 4. Work may not be backfilled or covered until it has been inspected by the City. 5. Material testing shall be performed by an independent testing laboratory and paid for by the Contractor. The following material tests shall be provided by the Contractor: a. Embankment - One soil density test shall be performed at each location for each 500 C.Y. of backfill placed. b. Pavement Subgrade - One gradation test (where lime stabilized) and one soil density test shall be performed for each 100 linear feet of pavement c. Utility Trench Backfill - One soil density test shall be performed for each 250 1. f. of trench. d. Concrete Tests: (1). Compressive Strength - as specified in the N.C.T.C.O.G. specifications. (2). Air Content - One test for each 25 C.Y. of concrete or fraction thereof. (3). Slump - One test for each 9 C.Y. The City shall select the location and depth of each soil density test. ORD 62-2003 Standard Spec.doc Page 21 of 23 6. All excavation on the project is unclassified. Temporary erosion control shall be used to minimize the spread of silt and mud from the project on to existing streets, alleys, drainageways and public and private property. Temporary erosion controls may include silt fences, rock check dams, stabilized construction entrances, straw bales, berms, dikes, swales, strips of undisturbed vegetation, check dams and other methods as required by the City Administrator or his representative and shall conform to the "Storm Water Quality Best Management Practices for Construction Activities" as published by the North Central Texas Council of Governments. 8. Finished slopes on public rights-of-way and easements shall not be steeper than 4: 1. All slopes steeper than 6:l shall be covered with erosion control matting and be hydromulched and maintained by the contractor until grass covers all parts of the slope. 9. The contractor shall maintain two-way traffic at all times along the project. 10. Remove, salvage and replace all street and traffic control signs which may be damaged by the construction of the project. 11. All trenching and excavation shall be performed in accordance with OSHA standards. PAVING 1. All embankment shall be compacted to 95% Standard Proctor density. 2. All streets and alleys shall be placed on lime stabilized subgrade with a lime content of not less than 6%. 3. The minimum 28 day compressive strength of concrete street paving shall not be less than 3600 psi and shall be air entrained. Water may not be applied to the surface of concrete paving to improve workability. 4. All curb and gutter shall be integral with the pavement. 5. Parabolic crowns are required on all street pavement except on major thoroughfares where straight sections are required. 6. Streets and alleys shall be constructed with provisions for sidewalk ramps at all intersections. 7. All streets and alleys must be cored afier paving to check thickness of pavement. DRAINAGE ORD 62-2003 Standard Spec.doc Page 22 of 23 1. Storm sewer pipe shall be reinforced concrete, Class I11 unless otherwise noted. 2. All structural concrete shall be Class "C" (3600 psi compressive strength at 28 days), air entrained. 3. The contractor shall install plugs in storm sewer lines or otherwise prevent mud from entering the storm sewer system during construction. 4. Visual inspection of storm sewers is required. The contractor shall furnish one copy of the video tape of the sewer inspection in VHS format to the City.. WATER AND SANITARY SEWER 1. Water mains shall be AWWA C-900 PVC Class 150 unless otherwise noted. Minimum cover for waterlines is 48" below top of curb, 60" where no curbed street is present or as required to clear existing utilities, whichever is greater. 2. Marking tape shall be installed over PVC water lines. 3. Fittings for PVC water lines shall be ductile iron and be encased in a polyethylene sheath. 4. Valves, including tapping valves shall be resilient seat gate valves. 5. All direct burial valves shall be provided with cast iron valve boxes with PVC stacks. Valve stacks shall be vertical and concentric with the valve stem. Stainless steel valve extensions are required on all valves where the operating nut is greater than 4 feet below finished grade. 6. Fire hydrants shall be field painted and color coded as directed by the Anna Fire Chief. 7. All exposed bolting on any buried equipment or material shall be stainless steel. Included are: a. Bonnet and stuffing box bolts on valves. b. Shoe bolts on fire hydrants. c. Flange bolts. d. "Cor-ten" mechanical joint "T" bolts are acceptable for direct burial service. e. Meter boxes shall be as approved by the City of Anna. Contact the City Engineer for specifications. 8. Sanitary sewer mains shall be DR 35 PVC. a. The contractor shall install and maintain water tight plugs in all connections to the City's sanitary sewer system until the project is accepted by the City. b. All sanitary sewer lines manholes shall be leak tested before the project is accepted. Deflection testing of PVC sewer lines is required. c. Visual inspection of sanitary sewers is required. The contractor shall furnish one copy of the video tape of the sewer inspection in VHS format to the City. ORD 62-2003 Standard Spec.doc Page 23 of 23